The Doucet EZYPAC 300 Automated Nesting System is engineered to optimize packaging efficiency and speed up the production process. By minimizing unnecessary motions, it ensures smooth, continuous operations, making it ideal for flooring production lines. This advanced system is designed for both speed and precision, with a fully automated process that enhances productivity while maintaining product quality.

Key Features & Benefits
Optimized Grading Conveyor for Streamlined Sorting
• The grading conveyor visually inspects flooring as it exits the end-matcher, improving workflow efficiency
• Select-grade flooring moves automatically through the system, reducing manual handling and errors
• Lower-grade flooring is automatically flagged for review, ensuring quality control without disrupting the flow

Ergonomic Nesting Stations for Comfortable, Efficient Operations
• Four ergonomic nesting stations with retractable trays ensure that operators work comfortably while assembling bundles
• The system includes reserve belts for seamless flooring retrieval, reducing downtime
• Pneumatically retractable trays minimize physical strain on workers and enhance productivity

Advanced Collision Avoidance System for Smooth Operation
• The collision avoidance system regulates bundle traffic to ensure smooth and uninterrupted flow to the strapping machines
• It prevents potential system jams or delays, ensuring a consistent production pace
• This feature enhances safety by minimizing the risk of collisions between moving bundles

Efficient Bundle Handling with Belt Transfer System
• A belt transfer system automatically clears completed bundles, reducing manual handling time
• This system ensures a steady, efficient process from nesting to packaging
• The transfer system also increases throughput by maintaining a constant flow of work

Automated Volume and Bundle Management with PLC Control
• The PLC system manages flooring volume distribution and the movement of nested bundles, ensuring optimal efficiency
• Automated control reduces the need for manual adjustments, allowing for higher throughput
• The PLC integration ensures accurate and precise management of flooring resources throughout the process